Re: Roof repair?

Posted by Rusty O\'Toole On 2010/8/23 9:19:17

As Owen pointed out, you build the roof on the car.

The wooden framework and bows or slats should be on there, if not they need to be replaced or repaired. These are part of the body framing structure.

Then, you cover the framework with chicken wire from the hardware store and tack or staple it around the edges.

On some cars this also acted as a radio antenna. In that case you would attach the antenna wire at this time. Be sure the chicken wire is not grounding on the body if you want to use it as an antenna.

The cotton padding is a standard upholstery shop supply. You get it from an upholstery supply wholesaler or upholstery shop. It comes in a roll and unrolls like cotton batting.

You cover the chicken wire with a layer of cotton and tear off the excess. Add pieces of cotton here or there to get the padding to the right level and shape.

Cover with muslin cloth, tacked or stapled around the edge.

If the padding is a little lumpy you take a knitting needle, poke it thru the cloth and adjust the padding. Push it around until you have a nice even roof.

Now the vinyl covering goes on. It must be smoothed out and stretched into place but do not stretch it too tight. It will shrink over time. Tack or staple it down.

Finally the edge molding goes on. There is a recess for it to fit into. You may use some butyl sealant here or maybe not.

This is NOT meant to be a complete course in installing tops. I'm sure there is a better set of instructions someplace. What I am trying to do, is help you understand how it is done. The job is not very difficult or expensive, at least no more than bodywork or upholstery work. Any shop that does vinyl tops or convertible tops should have the skills to do the work.