I have the pans and inner rocker welded in, so I moved to finishing the A-pillar bottom. I tacked the inner A-pillar in place and stuck the outer skin over it to mark the size/location of the hinge holes. Used a carbide burr to open up the holes almost all the way, then a step-bit to get to the final size which also cleans up the edges.
<a href="http://s557.photobucket.com/user/theastronaut/media/Random/1542E8D9-4F60-4647-A4F0-7EF3C5EC6932.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/Random/1542E8D9-4F60-4647-A4F0-7EF3C5EC6932.jpg" border="0" alt=" photo 1542E8D9-4F60-4647-A4F0-7EF3C5EC6932.jpg"/></a>
<a href="http://s557.photobucket.com/user/theastronaut/media/Random/2EEA0AAC-B921-4E5F-90C7-2989A5426B7B.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/Random/2EEA0AAC-B921-4E5F-90C7-2989A5426B7B.jpg" border="0" alt=" photo 2EEA0AAC-B921-4E5F-90C7-2989A5426B7B.jpg"/></a>
<a href="http://s557.photobucket.com/user/theastronaut/media/Random/EF1A4FE5-F18F-4BB1-84D4-61F33BA54713.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/Random/EF1A4FE5-F18F-4BB1-84D4-61F33BA54713.jpg" border="0" alt=" photo EF1A4FE5-F18F-4BB1-84D4-61F33BA54713.jpg"/></a>
Squared up the other opening with a rectangle file.
<a href="http://s557.photobucket.com/user/theastronaut/media/Random/30830780-5FAB-45E3-AEE7-D47AA2A3393E.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/Random/30830780-5FAB-45E3-AEE7-D47AA2A3393E.jpg" border="0" alt=" photo 30830780-5FAB-45E3-AEE7-D47AA2A3393E.jpg"/></a>
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