Re: 1940 120 Convertible Coupe Restoration

Posted by John On 2016/8/3 13:36:35
Been catching up on a few other projects around the shop but I'm back on the Packard now. We've been finishing up our new paint room, the owner of the '55 International was in town a few weeks ago so he brought it back to have seatbelts installed, plus we started back on the Model T firetruck project.

I've cut out 90% of the bracing, its no longer needed now that it can hold itself together again. I did make bolt-in braces that mount in the door jambs since the body will have to come back off the frame later on.

I also finished the lead work on the upper quarter panels. Got it in epoxy and today I'm skimming it with filler to smooth the file marks and get the shape 100%. I'll get the other side finished after lunch and shoot more epoxy to seal it up.

<a href="http://s557.photobucket.com/user/theastronaut/media/C2C5ECE2-E560-4C9F-8F15-B841CF50A553.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/C2C5ECE2-E560-4C9F-8F15-B841CF50A553.jpg" border="0" alt=" photo C2C5ECE2-E560-4C9F-8F15-B841CF50A553.jpg"/></a>

<a href="http://s557.photobucket.com/user/theastronaut/media/62AAD630-1085-4A26-87AD-3153AE4DA130.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/62AAD630-1085-4A26-87AD-3153AE4DA130.jpg" border="0" alt=" photo 62AAD630-1085-4A26-87AD-3153AE4DA130.jpg"/></a>


This isn't going to be a "no bondo" restoration... but that's not a bad thing. Filler gets a bad reputation because it's been badly abused over the years, like some of the previous repairs on this car. Modern fillers are very stable, and I make sure that the metal is as straight as possible before I apply filler. It typically spreads on about 1/16" thick and 80-90% of it is sanded off. You can see how thin it is on this spot- the red epoxy is visible in spots. I feel more comfortable using a product that was meant to be used as a filler to get the body 100% straight than using repeated coats of high build primer to do the same thing. High build primers have solvents that have to evaporate out which can cause shrinkage if it's piled on too thick... body filler doesn't have that problem.

<a href="http://s557.photobucket.com/user/theastronaut/media/CAB9B0D8-2100-4FAE-B9E1-F340683BE6EA.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/CAB9B0D8-2100-4FAE-B9E1-F340683BE6EA.jpg" border="0" alt=" photo CAB9B0D8-2100-4FAE-B9E1-F340683BE6EA.jpg"/></a>


I finished making the driver side trunk pan and made corners for both the left and right sides.

<a href="http://s557.photobucket.com/user/theastronaut/media/A41F474E-5774-4D83-9B2D-E8254F609795.jpg.html" target="_blank"><img src="http://i557.photobucket.com/albums/ss14/theastronaut/A41F474E-5774-4D83-9B2D-E8254F609795.jpg" border="0" alt=" photo A41F474E-5774-4D83-9B2D-E8254F609795.jpg"/></a>

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