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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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To remove the convertible vent window you must remove the three screws holding a separate chrome piece on the top of the frame to access the vent wing pivot screw. I taped the screws to this special piece so I wouldn't lose them.
Remove the vent window itself by removing the top pivot screw 30.413 and remove the tension retainer screw 30.414. the vent window can then be worked away from the rubber weaterstrip and pulled up and out of the frame.
Next step is to remove the rubber weatherstripping (30.433) that surrounds the three inner sides of the frame. If you still have external weatherstrip glued to the frame remove it now to gain access to the screws securing the inner C-shaped weatherstrip. This weatherstrip is held in place by small 6-32 screws. I laid them out in order as I took them out and then screwed them back into the rubber in their respective holes when I removed the C-shaped weatherstrip (6484492-93). This was a big help when it came time to install the new weatherstrip. Also remove the small piece of weatherstrip (30.4335) held to the frame at the top of the divisor by one screw. Leave the screw in the piece after you remove it.
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Next step is to drill out the divisor bar rivets - two at the top of the frame as indicated by red lines and two at the bottom. Actually I ground off the peened part of the bottom rivets with a Dremel cutting wheel.

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Posted on: 2008/11/4 1:19
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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Remove the divisor bar and lay it aside. The convertible has one other piece of chrome at the top held on by two screws. This piece fills in the gap that the flipper on the hardtop requires to nest in when you close the door. Remove the screws and label them.
Now, if you have saved enough money, you are ready to take your two frames with their two extra pieces to the plater and return to the work area to fashion a new divisor bar.

Drill out the one rivet at the top retaining the bright stainless to the divisor bar. Curiously I cannot locate the part number of this piece. Perhaps it is considered part of the assembly 30.3965. In any case it is held on to the divisor bar by one rivet at the top. The vent window rear weatherstrip 30.4335 is rivetted to this piece by four rivets. Drill out those rivets and lay the stainless piece aside (perhaps for buffing).

While the castings are away at the platers draining money from your sock, you can fashion your new divisor bars. Using the old divisor bar as a pattern, drill the necessary holes for clearance and new rivets (or screws). Some holes are just for clearance of rivet heads, etc. Note that some holes are off center.

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Posted on: 2008/11/4 1:24
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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The top end of the divisor bar must be fashioned to fit into the frame casting. The picture here is far better than my text could describe. Note the red line pointing to the one rivet that holds the no-name piece of stainless to the divisor bar.

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Posted on: 2008/11/4 1:26
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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This is a picture of the original divisor bar. There are three holes to be drilled and two sections cut away. I found it easier to drill the holes before I cut away the sides. Where there had been two rivets holding the divisor bar to the frame, I chose to tap (10-32) those holes for some special undercut screws. I also used these screws at the bottom of the divisor bar where there had been two rivets

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Posted on: 2008/11/4 1:32
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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These three holes must be carefully measured and drilled. They hold the divisor bar in an exact location. So, as the saying goes, measure twice-drill once. The bar must then be bent at the exact location to place it at the proper position relative to the frame.

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Posted on: 2008/11/4 1:33
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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This is the 10-32 screw I used. It is a 3/8" long Phillips screw. McMaster-Carr 91099A355 .
I had to buy a hundred of them along with internal lock washers and nuts, so if anyone is contemplating this rebuild and would like eight of these screws, just drop me a PM on the website and I will gladly send them for the cost of the postage.

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Posted on: 2008/11/4 1:36
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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I cut down some pop rivets to fasten the vertical weatherstrip to the no-name stainless piece. I left one original rivet in the picture to get some perspective.

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Posted on: 2008/11/4 1:38
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Re: Randy Berger's 1956 Caribbean
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Originally that weatherstrip piece was glued to a metal strip which was rivetted to the no-name piece. I guess it was difficult to glue because Steele now makes that weatherstrip with an imbedded piece of metal, but the metal is visible in three locations as shown in the picture. I sprayed it with flat black paint. The holes are predrilled for 1/8 rivets, but the normal rivets are too long so I had to cut them down. They hold the vertical weatherstrip just fine and I was able to close the vent wing with a tight seal and no interference from the rivets

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Posted on: 2008/11/4 1:40
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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I installed the new rubber using the original screws which I had previously saved in the old rubber. The screws that Steele supplied are panheads which were not proper at all as can be seen from the comparison.

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Posted on: 2008/11/4 1:43
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Re: Randy Berger's 1956 Caribbean
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Randy Berger
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The old screws fit into the frame casting and are countersunk as designed. I'm glad I saved them as I did.

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Posted on: 2008/11/4 1:44
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