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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#41
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humanpotatohybrid wrote:
53 Cavalier wrote:

Mostly a question of how much money you want to throw at it. The frugal approach is to tear it down and see which bearings and clutches are actually worn out and go from there. Obviously will want to replace every seal and gasket regardless. Everyone in Ultramatic-world that I've spoken with, who's worth their salt, runs Type F. There's also Type FA if your other hobby is lighting $100 bills on fire, and B&M Trick Shift which is pretty darn similar to Type F in performance.

I find that my DD engages quite smoothly, which may very well be due to a "hard", or worn, DD clutch that is slipping more than it should when the DD is engaging.

Just drive up to a moderate speed (30 mph?) and let the clutch engage. Then punch the gas to full throttle without entering kickdown. The car should accelerate normally. If there is engine flare or an odd sensation (not lugging), then your clutch is slipping. But if doesn't slip during this test then it never realistically will.
[/i]


Humanpotatohybrid

Thank you for the lessons in history, chemistry, physics, fluid dynamics and budgeting!

This is starting to make sense to me, which helps as I plan my transmission project.
My current thoughts:
-Tear down transmission/s for inspection. (I have the transmission in my 53 Cavalier, the transmission out of my 53 Patrician parts car, and a club member has a transmission out of a 53 Clipper I can get as well.) Plan A is the rebuild a transmission for a swap in the spring and leave my car intact until then.
-Get a rebuild kit and maybe a new clutch plate, along with any other parts required.
-Continue running Type F ATF.

Isn't owning a classic car, and lighting $100 bills on fire, the same hobby?

Posted on: 9/21 9:17
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#42
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Roland Irle wrote:
Before the transmission overhaul, the DDC opened on part throttle, when needed. Bug or Feature?


It would seem that if your DDC was opening on part throttle before that it was either a bug, or the way the throttle valve was adjusted. I would be inclined to think the latter as it should be the throttle valve that disengages the DDC. Maybe your throttle was set to open the DDC at almost full throttle, rather than "beyond full throttle". I know you experimented with this, and I think the result was that you were still not able to get the DDC to disengage, which is peculiar.

I still have to go out for a test drive, maybe later today after work, to see how my transmission reacts when I put the pedal all the way to the floor. I may need to fine tune the throttle valve adjustment again to get the DDC disengage at the appropriate time. It seems like it would be a fine line between getting the DDC to open at the correct time, the throttle valve not opening too much too soon, and maybe there is even the possibly of the throttle valve preventing full throttle if not adjusted correctly, which could be problematic for the operation of the 4 bbls.

I wonder if there would be an advantage to setting the throttle valve's open position, rather than it's closed position? That is, move the throttle linkage to beyond full throttle and lock it in that position. Then set the throttle valve so it is in the kick down position. A more complicated process, but maybe it would help ensure the DDC disengages at the appropriate time?

I need to do some experimenting!

Maybe the best idea is to disconnect the throttle valve from the throttle linkage and have a seperate linkage to a lever on the dash that I can control manually. Throttle valve wide open for performance mode, half closed for normal driving and all the way closed for Sunday driving mode. It would need an appropriate name, such as, Select-o-matic. (Not to be confused with the jukebox.)

Posted on: 9/21 11:39
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#43
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53 Cavalier wrote:

I wonder if there would be an advantage to setting the throttle valve's open position, rather than its closed position?

I think you need to review the operation of said valve. It is a pressure regulating valve which when correctly adjusted, produces an output pressure proportional to the throttle opening. The exception being when you are at full throttle, you can hit the gas even more, which will not change the engine operation, but in that case the valve admits full pump pressure to its output. So I'm not sure you have a proper understanding of the operation.

That is, move the throttle linkage to beyond full throttle and lock it in that position. Then set the throttle valve so it is in the kick down position. A more complicated process, but maybe it would help ensure the DDC disengages at the appropriate time?

To be honest I see no advantage to this compared to the standard iterative adjustment. The important point is the alignment of closed throttle and of full throttle/entering kickdown, not the physical limits of the respective linkages. While you could visually inspect the carburetor, evaluating the transmission setting is only possible either by driving the car or doing a pressure test.

I need to do some experimenting!

Maybe the best idea is to disconnect the throttle valve from the throttle linkage and have a seperate linkage to a lever on the dash that I can control manually. Throttle valve wide open for performance mode, half closed for normal driving and all the way closed for Sunday driving mode. It would need an appropriate name, such as, Select-o-matic. (Not to be confused with the jukebox.)

This would no doubt be a good learning experience of why the throttle valve exists and consequently why no one has ever done this.

Posted on: 9/21 12:10
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#44
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Went for a test drive to see if could get the DD to disengage after it had engaged, but no dice. I did go through all the linkages earlier this summer and set them as per the service manual, but I'm going to double check them. Maybe the throttle valve is not moving far enough to disengage the DD at "beyond full throttle."

These are the speeds my DD engages and disengages.

When slowing down, no throttle, it disengages around 13 mph.
With very light throttle it engages around 20 mph.
With medium throttle in engages around 40 mph.
With full throttle it engages around 51 mph.

Other than not kicking down, the transmission seems to be working as it should.

Posted on: 9/21 20:27
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#45
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Think your throttle pressure is a touch low. I forget the speeds they intended but 20 is slightly low.

Posted on: 9/21 21:19
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#46
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humanpotatohybrid wrote:
Think your throttle pressure is a touch low. I forget the speeds they intended but 20 is slightly low.


That makes the most sense. I'm going to review the all the settings and see if something is off, it wouldn't take much.

Posted on: 9/21 21:38
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#47
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humanpotatohybrid wrote:
56Clippers, I have a PU-300 gauge set if for whatever reason you would want to copy the dimensions of the original.


Thanks, but the use of available standard gauges and the additional electrical requirements and functionality will dictate the form factor.
The PU-300-2 will be similar, but...

Posted on: 9/22 6:53
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#48
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Has everyone checked their Throttle Control Rod length per Service Counselor Vol. 29, No. 4 page 26 of April, 1955?


Click to see original Image in a new window

Posted on: 9/22 6:57
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#49
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Good point, that rod having an inaccurate length will cause nonlinearity in the throttle pressure. It should be within 1/16" of the intended dimension, between centers. Though I wouldn't expect that to be a problem here per se.

Attach file:



png  extension linkage.png (114.00 KB)
225076_66f01302cc1e1.png 1558X1195 px

Posted on: 9/22 7:35
1955 400 | Registry | Project Blog
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Re: Direct Drive Clutch not opening on Throttle Input ('54 non-gear-start type)
#50
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humanpotatohybrid wrote:
Good point, that rod having an inaccurate length will cause nonlinearity in the throttle pressure. It should be within 1/16" of the intended dimension, between centers. Though I wouldn't expect that to be a problem here per se.


It could also lead to incorrect relative start and end positions.

With one measurement we could move from "expect" to know and remove one variable from the equation.

Posted on: 9/22 15:21
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