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Repairing a water temp gauge
#1
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David Grubbs
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my 39 120 water temp gauge was not working. I saw an article on how to repair the mechanical gauges on the internet - just google that phrase. Basically you buy a donor gauge from Napa, O'Reily, who ever. Cut the wire off the old gauge, about 2-3 inches from the unit. You will have to smooth out the cut, as the only way I could cut it was with a side cutter. Take a very fine awl and open up the hole in the tubing that you just crushed by cutting it. Clean it and tin it with a small soldering iron (not the propane torch), making sure that you tin it about a 1/4" or so from the end. You don't want solder in the hole. Next take the donor gauge and put the sensor bulb in a container of water and freeze it solid. Take a small lenght of copper tubing, with an interior diameter of 1/16" or so. I had to buy a oil pressure sending tube set and cut of a piece about a 3/4" long to make a splice. I couldn't find any small diameter tubing,so I used the gauge kit. The tubing is just a bit too small - I drilled out the interior with a 5/64" bit which is one size up from 1/16". After the donor sensor was frozen solid, I cut the protective wire off sufficient to expose about an inch of the tube. Make sure to give yourself plenty of tubing to fit your car! I tined it, and joined the two tubes with the copper splice tubing. After checking the joint visually about four times, I put the ice bound bulb in a pan of water and heated it on the stove. Suprise it actually works! Total amount of funds $34, plus some time and touch up paint for the needle on the old gauge. I now have a nice looking gauge that works. Try it!

Posted on: 2011/1/31 19:43
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Re: Repairing a water temp gauge
#2
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Randy Berger
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A tip of the hat to you Mr. Grubbs for attempting a task that would have halted a lesser soul. I am impressed and salute you!

Posted on: 2011/1/31 19:51
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Re: Repairing a water temp gauge
#3
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David Grubbs
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thanks - but I think redoing a gauge is slightly less difficult than restoring a Caribbean! I'm still kicking myself over missing a chance to buy a 53 Caribbean in 1974 for $3000 because the carb needed work....Oh well

Posted on: 2011/2/1 14:07
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Re: Repairing a water temp gauge
#4
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flackmaster
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Well, if want a second chance at another kick, there is a 53 caribbean in Florida on the net now for $8500....but I'd guess the carb needs work on that one too.

Posted on: 2011/2/1 14:52
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Re: Repairing a water temp gauge
#5
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Let the ride decide
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David,
Nice article on the dealer for The Packard Club! Still remember the tour you set up for Packards North Texas to look at the Greyhound buses.

Posted on: 2011/2/1 21:39
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Re: Repairing a water temp gauge
#6
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David Grubbs
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thanks -that was a fun visit. Unfortuately all of the old buses are now in Los Angeles. Now that might make a fun tour, taking old US 66......

Posted on: 2011/2/2 11:58
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