Re: Electrical Issues, intermittent power
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Could be so many things but if the car has been sitting I would check battery and cables first. Some of the symptoms are classic in pointing to those areas. Take both battery cables off and clean both the terminal inside surface and battery post until the contact areas are shiny. If there are signs of green corrosion on a terminal, that could have "grown" and worked down the wire itself to the point a cable needs replacing. The battery itself could also be at issue if a cell has died and the battery can no longer sustain a constant normal current flow. In that situation the battery can test just fine with a voltage meter because it has almost no load and meter is reading what is called a surface voltage. As soon as any load is on the battery the voltage drops to a low value and provide the symptoms you are experiencing.
Other issues Packards are prone to experiencing are grounds failing at the various lights or components that are housed in or current has to flow thru pot metal. Parking and tail lights are particularly prone to corrosion or rust growing between sheet metal and housing mounting screws causing the ground issues. The headlight switch has a circuit breaker that can also lose current carrying capacity. A typical symptom there is lights work for a few minutes then go off for a few seconds and come back on. Cycle repeats. A direct short will cause the breaker to turn the light or faulty item off almost immediately, come back on a few seconds later only to go off again. Tha rapid on/off continues until the switch is turned off, a wire burns thru, or breaker fails. The 55-6 ignition switch is a known failure item resulting in intermittent no connections. The relatively small starter contact inside when coupled with the large solenoid on senior models is known to overheat or arc making the switch stick or feel rough in moving to the various positions. If the switch sticks with just a minimal amount of contact surfaces touching the problem intensifies to the point the switch fails.
Posted on: 2023/7/5 9:24
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Howard
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Re: Electrical Issues, intermittent power
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HF sells battery load testers that can check the health of a battery more than just a simple voltage check. They are relatively inexpensive.
Posted on: 2023/7/5 12:32
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-BigKev
1954 Packard Clipper Deluxe Touring Sedan -> Registry | Project Blog 1937 Packard 115-C Convertible Coupe -> Registry | Project Blog |
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Re: Electrical Issues, intermittent power
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Home away from home
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With a volt meter measure you battery's voltage. It should be about 13 V on a freshly charged battery. If all is OK, then on both battery cables cleanup their connectors and the battery post and the points where they attach to the car. Try again.
Still a problem, test the battery- Many places like Autozone can and will test your battery under load.
Posted on: 2023/7/5 13:46
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Re: Electrical Issues, intermittent power
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Forum Ambassador
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Quote:
Without having a load test meter, there is a quick test you can still do with a regular meter. After all the cleaning and reconnecting of cables check for having a solid 12.6-13v with no load. Keep the meter connected and turn on the headlights. Under light load such as headlights the meter should still be reading at least 12.6v. If not, suspect the battery. If you try and start the car and the meter drops significantly -- say 11 v or lower the battery is again suspect and should be taken in for a proper evaluation. If the meter stays reading near battery voltage on both tests then start looking for a dirty or loose connection in the smaller wires which start at the solenoid terminal and feed the rest of the car. If those are good look for a bad ign or headlight switch.
Posted on: 2023/7/5 14:05
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Howard
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Re: Electrical Issues, intermittent power
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I will check the posts and cables. But the ground straps and positive cables are brand new from max merit. The battery is is only a couple months old.
The battery was showing 12.4-12.6 volts. If the symptom of not showing power underneath the dash board goes away and comes back randomly, but showing power at other points under the hood at all times, how would the battery/cables be at fault? wouldnt I be getting consistent test light readings at all points if it was a battery/cable issue? Would a faulty ignition switch or headlight switch/breaker cause me to not get power randomly at wire 2B-Red, 2A-Red, 2C-red or 61-Red while having power at 2-Red in the engine bay at the voltage regulator? Those are the wires that are connected to those components, can splices in the factory harness go bad?
Posted on: 2023/7/5 15:06
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Re: Electrical Issues, intermittent power
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Home away from home
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Another thing that has happened with this wiring harness is that the ignition wire 17B-Y & 17A-Y completely burned through its insulation at some point in its life. When the dash and wiring was out of the car I replaced that wire. So maybe that is related to this?
Posted on: 2023/7/5 15:18
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Re: Electrical Issues, intermittent power
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It could be a meter accuracy or poor connection at a lead issue but 12.4v on a standing or unloaded battery is marginal. It should read a minimum of 12.6v if fully charged. Each lead acid cell, fully charged, puts out 2.1v and a total of 6 cells gives the 12.6 on a 12 v battery or with 3 cells, 6.3v on a 6v system. Construction on the Optima battery is different but the total voltage is the same.
Power path is from the battery cable to the BAT terminal on starter solenoid and to 1A red, thru the ammeter and back out 2A where a splice then sends voltage to the regulator BAT terminal via 2, ign sw BAT terminal via 2B headlight sw BAT terminal via 2D and to the clock and body feed fuse via 2C. There should be constant power in that entire circuit so for those wires to all loose power, aside from the battery or cable, look to a connection issue at the solenoid BAT terminal or a bad ammeter or connection issue on its terminals. If you have a Clipper without an ammeter then the same items are connected via a splice from 1A directly to headlight sw, ign sw and clock and body fuse. Splices can go bad but it is not a thing that has been an issue with Packard harnesses. Dirty plugs and corroded inline connectors are more common problems but there are none used in the wires we are currently discussing. 17 is switched and only powered with ign sw in the right or run position. It feeds the ballast resistor and coil plus part of the fuse block. That wire is unprotected so for it to burn there must have been a short or else someone tried to add something way too large for the size of wire at the ballast resistor terminal or at the input side of the fuse block. The terminals and fuses at the block have been known to oxidize and result in poor connections. Of course loose or poor crimp connections and shorts can always be an issue particularly if there are a lot of mods or haphazard installation of aftermarket items. As a point of interest, HPH clarified the factory drawing so it shows more clearly which fuses are powered by the various feeds.
Posted on: 2023/7/5 15:38
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Howard
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Re: Electrical Issues, intermittent power
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THANK YOU everyone for the help!! I guess I was just really tired by the time I was working through the electrical stuff on Tuesday.
I appreciate everyone's suggestions. I did get some time to work on it last night and after some playing around (and insight on where to look) I confirmed it was a bad ground. Initially my dad converted it to manual steering and this past weekend I installed the power steering pump to get it back to a power steering car. Well the ground cable is attached to the mounting bolt for the pump. So I just sanded that part of the pump bracket, put some dielectric grease on it and everything worked out! I am getting consistent power to everything that should get it. verified that my headlight issue was me wiring the high beam switch wrong. with the wires where they are at now I have low and high beams. figured out the reason for the dash turn signal indicators lighting up with dash lights and not blinking was because I had the indicator sockets in the wrong spots on the dash. Swapped some sockets and they work as they should! verified that the bulb in the passenger parking light is good and the wiring is correct, the bulb just needed to be wiggled/positioned correctly to make contact in the socket. I am going to pick up a small wire brush that can go on my rotary tool so I can clean the corrosion out of the socket to get better/consistent contact in there. Well on my way to getting this car on the road! thanks again!
Posted on: 2023/7/6 8:50
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Re: Electrical Issues, intermittent power
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Home away from home
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Be sure the power to the socket is off before cleaning it with any metallic object to avoid a possible short. Brushing, then blowing it out with compressed air usually gets results.
If the light fixture has a lens gasket, it nmeeds to be in good shape to keep dust and water out. Water on a hot bulb may cause the glass to crack, and moisture and dirt will soon cause issues with the electrical contacts. Many sockets have a spring that pushes the insulator and contact against the bulb base. The parts need to move freely. Some sockets have a piece of foam rubber in place of a spring. The foam rubber is usually no good and in need of replacement.
Posted on: 2023/7/6 11:07
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