1935-37 Junior (120->115C) - ENGINE
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Subject | Application | Document |
Air Cleaner - see: FUEL & EXHAUST | ||
Air Cleaners, Clean All oil filler tube cap - crankcase ventilation | 120 | |
Bearing Clearance, Main and Rod noise, vibrations - identification, measurement | (not specified) | |
Bearing Replacements, Connecting Rod unnecessary replacement - limitation order, guidelines | (not specified) | |
Bearing Sets, Main now available - cost-savings | 120-138CD; 115C; 1600-1-2; 1700-1-2 | |
Bearing Shells, Connecting Rod new larger bearings/rods - machine older rods to fit | 120-138CD; 115C; 1600-1; 1700-1-1A | |
Bearing Shells, Note on rod/main bright or dull - no effect | (not specified) | |
Bearings Measured Quickly, Rod and Main new Plastigage Kit - proper use | (not specified) | |
Bearings, Connecting Rod rod no longer supplied, use 17th Series - identification, precautions | 120C-138CD; 115C; 1600-1-1A | |
Bearings, Undersize Crankshaft material shortage - crankshaft regrinding | (not specified) | |
Break-In Period refrain from full power operation - limit speed | (all models) | |
Camshaft Removing procedure - required tools | 120 | |
Carbon Rattle piston carbon deposits striking head - use of additional head gasket | (not specified) | |
Carburetor - see: FUEL & EXHAUST | ||
Connecting Rod and Cap Assembly assembly orientation - crankshaft position | 120C-138CD; 115C; 1600-1-1A-1D; 1700-1-1A-2; 18th-20th | |
Connecting Rod Bearings undersize - markings, identification | 12th; 120 | |
Cylinder and Piston Assemblies Available short block less crankshaft - back in stock | 1203-4-5; 1403-4-5; 120-138CD; 115C; 1600-1-1A-1D-2; 1700-1-1A-2; 18th-21st | |
Cylinder and Piston Assembly, Motor - Parts Men Note still available | 115C | |
Cylinder Head Corrosion aluminum - checks, maintenance, precautions | 12th-14th; 120-138CD; 115C; 15th-16th; 1707-8 | |
Cylinder Head Gasket installed incorrectly - water bypass hole | 120 | |
Cylinder Head Gasket Seal precoated - part reference | 7th-14th 120-138CD 115C 15th-16th 1700-1-2-3-5 | |
Cylinder Head Gasket Seal precoated - part reference | 7th-14th; 120-138CD; 115C; 15th-16th; 1700-1-2-3-5 | |
Cylinder Head Gaskets overheating - water passage blocked by sealing film | (not specified) | |
Cylinder Head Gaskets wartime shortage - re-use, precautions | (all models) | |
Cylinder Head Nuts, Tighten head failures/leaks, oil consumption - proper replacement, torque-tightening | (all models) | |
Cylinder Head Nuts, Tightening oil consumption, poor economy/performance, cracked heads - tensioning wrench, procedure | (all models) | |
Cylinder Head Studs oversize threads, water jacket seal - identification, sealing paste | All Models | |
Cylinder Head Tension Wrench proper tightening reiterated - alternate special tools | (all models) | |
Cylinder Heads new cast-iron, 1701 type - 14mm plug holes for high oil consumption | 120-138CD | |
Cylinder Heads return to cast-iron, gasket usage - replaces aluminum heads, drill new water passages | 120-138CD; 1601-1A-2-3-4-5; 1701-1A-2-3-3A-5 | |
Cylinder Heads use of 18th Series heads - spark plugs hole size; water outlet adaptation | 120-138CD; 115C | |
Cylinder Heads, Ordering high compression, superseded part - order flange and other details separately | 120C-138CD; 1601-2; 1701-2 | |
Cylinder Heads, Return Bolts Shipped with bundled for shipping - steel shortage | (all models) | |
Cylinder Repairs sand hole, shrinkage cracks - Wonder Weld | (all models) | |
Cylinder Repairs small holes/cracks - repair compounds | (all models) | |
Cylinders and Valves, Rusted moving stored vehicles - preparations for starting | (all models) | |
Cylinders, Oversized used in production - identification | 120 | |
Detonation, What to do About carbon formation, fuel octane - checks and adjustments, cleaning | (all models) | |
Distributor - see: ELECTRICAL | ||
Engine and Adapter Kit, Six Cylinder Replacement now in-stock for Electromatic and prior to 19th - new crankcase ventilator kits | 115C; 1600; 1700; 1800; 1900; 2000-10-20-30; 2100-30 | |
Engine Replacement, Six Cylinder - Correction standard passenger cars - engine part number | 115C; 1600; 1700; 1800; 1900; 2000-10-20; 2100 | |
Engine Replacement, Six Cylinder new improved design services all models - alterations required | 115C; 1600; 1700; 1800; 1900; 2000-10-20-30; 2100-30 | |
Engine Replacement Retrofitting a 288 into a 120-C | 120C | |
Engine Stand and Dolly new tools - six/eight-cylinder | (not specified) | |
Engine Stand Price supplier increase | (not specified) | |
Engine Vibration Different Causes of Vibration | (not specified) | |
Engine, Prelubricate Replacement oiling cylinder walls - break-in | (all models) | |
Engines, Installing Replacement alterations for accessories/controls - labor times | 120-138CD; 115C | |
Factory Replacment Engines Update, Modfications | 110, 115-C, 120 | |
Fan Belt - see: RADIATOR & COOLING | ||
Flywheel Housing Covers cast design replaces stamped steel | 120-138CD; 115C; 1600-1-1A-1D-2; 1700-1-1A-2; 1800-1-1A; 1900-1-1A; 1951; 2000-01-11-10-20-21-30; 2100-01-11-30 | |
Flywheel Timing Mark redesigned for simpler service | 120 | |
Front End (Timing) Chain installation - timing marks | 120 | |
Generator - see: ELECTRICAL | ||
Heat Control Valve, Manifold - see: FUEL & EXHAUST | -- | -- |
Idle, Motor poor quality - ignition/carburetor adjustments | 120 | |
Idle, Motor revised spark plug gap - check idle speed | 120 | |
Ignition - see: ELECTRICAL | ||
Manifold Gasket Failures chafing - chamfer manifold edges | (all models) | |
Manifold Gasket Leaks, Intake rough idle - improper tightening, detection | (all models) | |
Manifold Gaskets, Exhaust order in sets only - superseded parts | 120-138CD; 1601-1-1A-1D; 1701-1A; 1801-1A; 1803-3A-4-5-6-7-8 | |
Miss, Low Speed incorrect coil polarity, identification - manifold heat valve sticking, motor tuning | 120C | |
Motor - Short Cuts on Service Operations removal form bottom - leaving front sheet metal in place | 120 | |
Motor Disturbance normal bearing noise resonated - flywheel pan insulation | 120C; 115C | |
Motor Numbers - Parts Orders prefix also required | 120-120C; 115C | |
Motor Oil New Recommendations | (Not Specified) | |
Motor Period torsional disturbance - clutch/transmission jazz | (not specified) | |
Oil Consumption vacuum booster pump diaphragm leak explained - additional models | 120-120C; 115C | |
Oil Consumption vacuum booster pump diaphragm leaking - checks, replacement interval | 120-120B | |
Oil Filter - Purolator product information - added protection | 120 | |
Oil Filter Cartridge - Change Period Revised high-detergents oils - reduced | 120-138CD; 115C; 16th?-54th | |
Oil Filter Cartridge Change Period Revised high detergent oil - reduced interval | 120-138CD; 115C; 16th?-54th | |
Oil Filter Connections, Purolator loose bracket - leaky unions, pipe failure | (not specified) | |
Oil For Sub-Zero Operation, Winter Engine new 5-W oil - issues, limited availability/use | (all models) | |
Oil Leaks, Front Cover excessive oil consumption - checks/corrections/precautions | (not specified) | |
Oil Level, Engine revised level, new stick - remarking old sticks | 120-120C; 115C | |
Oil Pan Gasket Sets replace RH-LH, together - available in sets | 120-138CD; 115C; 1600-1-1A-1D-2; 1700-1-1A-2; 18th-22nd; (23rd54th) | |
Oil Pan, Motor standard pan shortage - Clipper pan retrofit, indicator calibration | 120-138CD; 1601-2; 1701-2; 1801-1A; 1901-1A | |
Oil Pressure, Low pan sludge, clogged pickup - cleaning procedure | (not specified) | |
Oil Pump and Distributor Shaft Aligning Tool new special tool - instructions | 120-120B | |
Oil Pump Camshaft Gear sheared drive gear pin, rust - use of thicker drive spring | 120-138CD; 115C; 1600-1; 1700-1-2; 1800-1-3-4-5-6-7-8; 19th-20th | |
Oil Pump Check Valve sticking, pressure drop - new longer spring, undersize ball | 120 | |
Oil Seal, Gear Cover burned, leaking - graphite grease | 120-138CD; 115C; 16th-54th | |
Oil Seal, Rear Main Bearing leaks - preventative measures | 120-138CD; 115C; 16th-18th (exc. 1703-3A-5); 1951; 2000-01-03-06-10-11; 21st; 22nd-24th; (25th-54th) | |
Oil Seal, Rear Main Bearing leaks - undersize | 120-138CD; 115C; 16th-18th (exc. 1703-3A-5); 1951; 2000-01-03-06-10-11; 21st; 22nd-54th | |
Oil Seal, Rear Main Bearing leaks, bearing distortion - new cork type, installation | 120-138CD; 115C; 16th-18th (exc. 1703-3A-5); 1951; 2000-01-03-06-10-11; 21st; 22nd-54th | |
Oil, Rust Inhibiting motors in storage - limited availability, alternate sourcing | (not specified) | |
Oils, Graphited no cost/benefit advantage | (all models) | |
Perfect Seal - Gasket Paste non-hardening sealant - head gaskets, additional applications | (not specified) | |
Perfect Seal Gasket Paste additional size - applicator kit required | (not specified) | |
Piston and Rings, Replacement latest type used for earlier models - check replacement chart for rings only | 9th-14th 120-138CD 115C 15th-20th | |
Piston and Rings, Replacement latest type used for earlier models - check replacement chart for rings only | 9th-14th; 120-138CD; 115C; 15th-20th | |
Piston Oversize Diameters revised specification, skirt clearance reduced - size reference | ?1st-14th 120-138CD 115C 15th-16th | |
Piston Oversize Diameters revised specification, skirt clearance reduced - size reference | ?1st-14th; 120-138CD; 115C; 15th-16th | |
Piston Oversize Diameters revised specification, variation reduced - size reference | ?1st-14th 120-138CD 115C 15th-17th | |
Piston Oversize Diameters revised specification, variation reduced - size reference | ?1st-14th; 120-138CD; 115C; 15th-17th | |
Piston Pin - Parts Book Correction part number error | 120-120C; 115C | |
Piston Pin Bushings two-piece, split-type - oil groove, burnishing procedure | 120-138CD; 115C; 1600-1-1A-1D-2-3-4-5; 1700-1-1A-2-3-3A-5; 18th-20th | |
Piston Ring Sets part number correction | 120B | |
Piston Ring Sets Perfect Circle - ordering | (all models) | |
Piston Ring Sets X-90 type now available - part reference | 120-120B | |
Piston Rings and Expanders ample supply for spring season repairs | (not specified) | |
Piston Rings, Carbonized oil consumption, low speed, cold weather - oil changes, cleaning procedure | (all models) | |
Piston Rings, Selling and Installing Perfect Circle ring groove combinations - use of selection chart | 9th-14th 120-138CD 115C 15th-20th | |
Piston Rings, Selling and Installing Perfect Circle ring groove combinations - use of selection chart | 9th-14th; 120-138CD; 115C; 15th-20th | |
Piston Sizes identification - reference chart | 120-120B | |
Piston Slap tight pins, shrunken pistons - cold weather, normal condition | (not specified) | |
Piston, Pin and Ring Oversize Marking, Motor identification - size/color reference | (all models) | |
Pistons, Oversize Marking on formerly paint, now stamped - prior chart obsolete | 120C-138CD; 115C; 15th | |
Power, L-Head vs. Valve-In-Head higher torque/HP - detonation | (all models) | |
Radiator Shell Ornament Wrench new special tool - also for rear camshaft bearing plate | 120B | |
Scientific Equipment and Data in Diagnosing Service Complaints, Use of over-all motor check-up - starting/charging, carburetion | (all models) | |
Sludge, Crankcase driving speed reductions, condensation, bearing trouble - operating temperatures, oil changes | (all models) | |
Sludge, Engine cleaning oil pan/screen - engine flushing | (all models) | |
Starter - see: ELECTRICAL | ||
Starting - Cold Weather Proper Procedure | (Not Specified) | |
Stud Remover and Driver new special tool - cylinder head studs | (all models) | |
Tappet Hole Reamer new special tool - oversize tappets, procedure | 120 | |
Tune-Up, General Motor poor economy, carbon build-up, burnt valves/plugs/points - standard procedure | 120 | |
Valve Grinding unnecessary - proper carbon removal | 120B | |
Valve Lifter new special tool - operation | 120 | |
Valve Seats, Checking run-out, uneven wear - use of dial indicator | (all models) | |
Valve Spring Load reduced by cutting seats - shimming, precautions | (not specified) | |
Valve Springs broken - water leakage, corrosion | (not specified) | |
Valve Springs, Weak sticking valves - shimming | (not specified) | |
Valve Tappet Adjustment minimum clearance - valve spring shim | 120 | |
Valve Tappet Adjustment scored push rod - exhaust clearance increased | 120 | |
Valve Timing specifications reference | 900-1-2-3-4 10th-14th (exc. Twelves) 120-138CD 115C 15th-19th 2000-1-3-3A-4-5-6-7-8-20-21-23 | |
Valve Timing specifications reference | 900-1-2-3-4; 10th-14th (exc. Twelves); 120-138CD; 115C; 15th-19th; 2000-1-3-3A-4-5-6-7-8-20-21-23 | |
Valve Wrench - Tool Suggestion improvement - stops slipping | (not specified) | |
Valves and Car Storage, Sticky running motors, internal rust - cylinder oiling, battery removal/charging | (all models) | |
Valves, Rusted Cylinders and moving stored vehicles - preparations for starting | (all models) | |
Valves, Sticking carbon, gum, rust, mechanical causes/remedies | (all models) | |
Valves, Sticking vehicles in storage - precautions reiterated | (all models) | |
Valves, Sticky cold starts/stops, rust in guides - new corrosion-resistant material | (all models) | |
Valves, Sticky exhaust valves, rust - proper storage | (all models) | |
Valves, Sticky low speed operation, exhaust valves - valve chamber ventilation | 120 | |
Valves, Sticky valves/guides - valve spring tension | (all models) | |
Vibration Damper Wrench new special tools - required | 120-120B; 115C 1600-1 | |
Vibration Damper Wrench and Puller special tool - sale pricing, description | (not specified) | |
Warm Weather Service engine/cooling system - inspection/maintenance | (all models) | |
Water Pump - see: RADIATOR & COOLING | ||
Wrist Pins, Loose low mileage, bushing black/corroded - insufficient oil changes | (not specified) |
SC = Service Counselor | SL = Service Letter | STB = Service Technical Bulletin | SSB = Studebaker Service Bulletin |
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